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Foam shredder /foam shredding machine/foam crushing machine

- for- **Furniture Manufacturing**:
- Recycles foam scraps from mattress, sofa, or cushion production.
- **Automotive Industry**:
- Shreds foam waste from car seat, headrest, or insulation manufacturing.
- **Packaging Industry**:
- Processes foam scraps from protective packaging or cushioning materials.
- **Consumer Goods**:
- Recycles foam from shoe insoles, sports equipment, or household sponges.
- **Rebonded Foam Production**:
- Supplies shredded foam for making rebonded foam (used in carpet underlays, gym mats, etc.). for specialized user or bonded foam plant)

Foam shredder of 22kw MODEL : EFRG-22A - included grandule blower of 15 to 20 meter length blow force,shredding capacity :500kg/hour for 18mm grandule size)

22kw side feeding foam shredder with blower (hot sales)

22kw top feeding foam shredder with blower

shredder latex foam for pillow stuffing usage

Belt feed Foam shredder of 22kw MODEL : EFRG-22 - included grandule blower of 15 to 20 meter length blow force,shredding capacity :500kg/hour for 18mm grandule size)

belt conveyor foam shredder 22kw+7.5kw/11kw(blower)

fine grandule foam shredder package( 22kw+11kw(blower)+22kw

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shredder apply for insulation foam rebond process

foam recyle rebond plant ( click link to find more )

Foam shredder /foam shredding machine/foam crushing machine of 37kw MODEL : EFRG-37 - included grandule blower of 15 meter length blow force,shredding capacity :1000kg/hour for 18mm grandule size)

Foam shredder /foam shredding machine/foam crushing machine of 1.5kw Model:EFRG-1.5 shredding capacity :30 to 50kg/hour for 18mm grandule size)

low grinding capacity most suitable for pillow stuffing usage , you may inerested in pillow suffing filler
Capacity :45kg/hour

click here to ask for video

Foam shredder /foam shredding machine/foam crushing machine

Specially for shredding, crushing, chopping of latex, viscoelastic, foam, padding, memory foam, waste mattresses, quilting, wadding, delcron, etc. to use the material as a filling for rebond ,pillows, cushions, upholstery, poofs, stuffed animals …

shredder grandule size is depend on the screen hole size ,usually ,for rebond foam,the shredded grandule size is 16mm to 18mm is most usuall size ,for pillow stuffing usually 20mm to 25mm,for powder grinding is usually 0.5mm to 1mm ,

capacity is depend on the screen hole filter size,density of the foam ,if hole is big and heavy latex foam ,so the shredding capacity per hour will huge , On?the?contrary,the capacity will less

**Sponge Crusher/Shredder: Applications**
A sponge crusher (or sponge shredder) is a specialized machine designed to break down waste or leftover sponge materials (e.g., polyurethane foam, memory foam, latex foam) into smaller pieces or granules. These recycled materials can then be reused in various applications, reducing waste and production costs. Below are its key uses and benefits:

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### **1. Core Applications** Foam shredder /foam shredding machine/foam crushing machine
- **Recycling Sponge Waste**:
- Processes production scraps, offcuts, or defective foam products into reusable granules.
- Reduces landfill waste and promotes sustainable manufacturing practices.
- **Material Reuse**:
- Produces foam flakes or powder for use as filler material in new foam products (e.g., rebonded foam).
- **Volume Reduction**:
- Compacts bulky foam waste into smaller, manageable pieces for easier storage and transportation.

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### **2. Industry-Specific Uses** Foam shredder /foam shredding machine/foam crushing machine
- **Furniture Manufacturing**:
- Recycles foam scraps from mattress, sofa, or cushion production.
- **Automotive Industry**:
- Shreds foam waste from car seat, headrest, or insulation manufacturing.
- **Packaging Industry**:
- Processes foam scraps from protective packaging or cushioning materials.
- **Consumer Goods**:
- Recycles foam from shoe insoles, sports equipment, or household sponges.
- **Rebonded Foam Production**:
- Supplies shredded foam for making rebonded foam (used in carpet underlays, gym mats, etc.).

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? testing shreds pillow foam

### **3. Key Features** Foam shredder /foam shredding machine/foam crushing machine
- **Crushing Mechanism**:
- Uses rotating blades, cutters, or grinding systems to shred foam into flakes or powder.
- **Adjustable Output Size**:
- Controls the size of shredded foam particles (e.g., coarse flakes or fine powder) based on end-use requirements.
- **Durability**:
- Built to handle soft, flexible foam materials without clogging or wear.
- **Compact Design**:
- Suitable for small workshops or large factories, depending on capacity needs.

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### **4. Advantages** Foam shredder /foam shredding machine/foam crushing machine
- **Waste Reduction**:
- Minimizes foam waste by converting scraps into reusable materials.
- **Cost Savings**:
- Lowers raw material costs by reusing shredded foam in production.
- **Eco-Friendly**:
- Supports recycling initiatives and reduces environmental impact.
- **Efficiency**:
- Quickly processes large volumes of foam waste, improving workflow.
- **Versatility**:
- Handles various foam types (PU foam, memory foam, EVA foam) and densities.

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### **5. Workflow** Foam shredder /foam shredding machine/foam crushing machine
1. **Feeding**: Foam waste is fed into the crusher manually or via conveyor.
2. **Shredding**: The machine breaks down the foam into smaller pieces or granules.
3. **Collection**: Shredded foam is collected for reuse or further processing.
4. **Recycling**: The material is used as filler, rebonded foam, or for other applications.

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### **6. Common Output Uses** Foam shredder /foam shredding machine/foam crushing machine
- **Rebonded Foam**:
- Shredded foam is bonded with adhesives to create dense, durable foam sheets for industrial or commercial use.
- **Filler Material**:
- Used as padding in furniture, mattresses, or packaging.
- **Insulation**:
- Repurposed for acoustic or thermal insulation products.
- **Carpet Underlays**:
- Provides cushioning and support for carpets or flooring.

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### **Summary** Foam shredder /foam shredding machine/foam crushing machine
The sponge crusher/shredder is an essential tool for recycling foam waste, promoting sustainability, and reducing production costs. By converting scraps into reusable materials, it supports eco-friendly manufacturing practices and enables the creation of cost-effective products like rebonded foam. Its versatility and efficiency make it a valuable asset for industries dealing with foam materials, from furniture and automotive to packaging and consumer goods.