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How to produce mattress?
Mattress spring

Continuous flexible foam slab (common flexible foam + memory foam)

Model: HHCF-2006F
Application & Usage:

Polyurethane products have many uses. Over three quarters of the global consumption of polyurethane products is in the form of foams, with flexible and rigid types being roughly equal in market size. In both cases, the foam is usually behind other materials: flexible foams are behind upholstery fabrics in commercial and domestic furniture; rigid foams are inside the metal and plastic walls of most refrigerators and freezers, or behind paper, metals and other surface materials in the case of thermal insulation panels in the construction sector. Its use in garments is growing: for example, in lining the cups of brassieres. Polyurethane is also used for moldings which include door frames, columns, balusters, window headers, pediments, medallions and rosettes.
The precursors of expanding polyurethane foam are available in many forms, for use in insulation, sound deadening, flotation, industrial coatings, packing material, and even cast-in-place upholstery padding. Since they adhere to most surfaces and automatically fill voids, they have become quite popular in these applications.
The common applications for flexible polyurethane foam are as following:

Automotive Head Liner Panel
Automotive Seat Backs
Automotive Seat Cushions
Carpet Cushion (bonded)
Carpet Cushion (prime)
Cosmetic Applicators
Filtration Media
Furniture Arms
Furniture Backs
Furniture Seat Cushions
Mattress Cores
Mattress Topper Pads & Upholstery
Packaging (for delicate items)
Sound Control (acoustics)


3-paper system


Mixture dispensing plate


Stationary stirrer mixer


Calibration device


Curing section


Metering system



Technical data:
1.Total length: 34m℅Total width 4.55m℅H 4.2m
2.Foaming material tanks: 17 tanks
3.Foaming width: 1150mm‵2300mm
4.Foaming height: 1.0~1.3m
5.Foaming density: 10Kg/m3‵50Kg/m3
6.Foaming speed: 2000mm/min‵7000mm/min
7.Max total outputㄩ200‵350L/min
8.fall plate : L8.2m℅W1.2m‵2.35m
9.Side fence width adjustment: 0.98~2.4
10.Convey belt speed: 2.0~7.0m/min

mixing head

For this continuous line we equip it with world famous brand to its key parts to insurance the machine*s life and high accurate, for example, pump, we use Viking, frequency we used Siemens or Mitsubishi, and we also welcome you to build your own machine by yourself.
For More specifications about this machine, you are welcome to contact with us!

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